Mineralogical and Chemical Characterization of Low Grade Iron Ore Fines from Barsua Area, Eastern India with Implications on Beneficiation and Waste Utilization

Authors

  • Department of Fuel & Mineral Engineering; Indian Institue of Technology (Indian School of Mines), Dhanbad - 826 004
  • Department of Applied Geology; Indian Institue of Technology (Indian School of Mines), Dhanbad - 826 004
  • Department of Fuel & Mineral Engineering; Indian Institue of Technology (Indian School of Mines), Dhanbad - 826 004
  • Department of Fuel & Mineral Engineering; Indian Institue of Technology (Indian School of Mines), Dhanbad - 826 004

DOI:

https://doi.org/10.1007/s12594-019-1199-4

Keywords:

No Keywords

Abstract

The consumption of iron ore has increased rapidly over the past decade due to the tremendous growth of iron and steel industry. The depletion of high grade iron ore resources make it inevitable to utilize the existing low grade iron ores/fines/tailings with effective beneficiation to meet the present specification and demand. Enormous amounts of fines are produced both from the natural geological process as well during the mechanized mining operations which is hitherto in unknown resource present in the form of waste. Beneficiation and utilization of these fines/tailings still remains a challenging task. In order to find out the effective way of utilization of these fines, an in-depth characterization study is essential. A detailed insight into the different mineralogical attributes involving microscopic SEM-EDX, EPMA, XRD, FTIR, TGA, physical and chemical characterization are undertaken on the Barsua iron ores fines. These studies revealed that hematite and goethite are the major iron bearing minerals with gibbsite, kaolinite and quartz present as gangue that makes up the deleterious Al and Si content. Traces of magnetite is also observed along with martite. The liberation size of the sample is found to be below 150 μm. The bulk chemical composition shows around 57.67% Fe, 6.29% Al2O3, 3.52% SiO2 and 6.93% LOI. Based on the detailed characterization, possible routes of beneficiation of the iron ore fines are discussed.

Downloads

Download data is not yet available.

Metrics

Metrics Loading ...

Issue

Section

Research Articles

Published

2019-04-16

How to Cite

Patra, S., Pattanaik, A., Venkatesh, A. S., & Venugopal, R. (2019). Mineralogical and Chemical Characterization of Low Grade Iron Ore Fines from Barsua Area, Eastern India with Implications on Beneficiation and Waste Utilization. Journal of Geological Society of India, 93(4), 443–454. https://doi.org/10.1007/s12594-019-1199-4

References

Anderson, K.F.E., Wall, F., Rollinson, G.K. and Moon, C.J. (2014) Quantitative mineralogical and chemical assessment of the Nkout iron ore deposit, Southern Cameroon, Ore Geol. Rev., v.62, pp.25.

Anupam, A., Singh, G., Raghav, P.K. and Suresh, N. (2010) Studies on beneficiation of BHQ samples by different methods, [in] Proceedings of the XI International Seminar on Mineral Processing Technology (MPT 2010), Jamshedpur, pp.572.

Bhattacharya, H.N., Chakraborty, I., Ghosh, K.K. (2007) Geochemistry of some Banded Iron Formations of the Archaean supracrustals, JharkhandOdisha region, India. Jour. Earth Syst. Sci., v.116, pp.245–259.

Bikiaris, D., Daniilia, S., Sotiropoulou, S., Katsimbiri, O., Pavlidou, E., Moutsatsou, A.P. and Chryssoulakis, Y. (1999) Ochre-differentiation through micro-Raman and micro-FTIR spectroscopies: application on wall paintings at Meteora and Mount Athos, Greece, Spectrochimica Acta, v.56, pp.3.

Cornell, R.M. and Schwertmann, U. (2003) The Iron Oxides: Structure, Properties, Reactions, Occurrence and Uses, Wiley-VCH GmbH & Co. KGaA, Weinheim, Germany.

Das, B., Mishra, B.K., Prakash, S., Das, S.K. Reddy, P.S.R. and Angadi, S.I. (2010) Magnetic and í»otation studies of banded hematite quartzite (BHQ) ore for the production of pellet grade concentrate, Internat. Jour. Minerals, Metallurgy, and Materials, v.17, pp.675.

Das, B., Prakash, S., Das, S.K. and Reddy, P.S.R. (2008) Effective beneficiation of low grade iron ore through jigging operation. Jour. Minerals and Materials Characterisation and Engineering, v.7(1), pp.27.

Dash, D., Pradhan, S.S., Jena, M.S., Tripathy, H.K., Mohanty, J.K. and Mohanty, J.N. (2012) Recovery of iron values from BHQ ore beneficiation plant rejects. Jour. Soc. Geoscientists and Allied Technologists (SGAT Bulletin), v.13, pp.114.

Gadsden, J.A. (1975) Infrared Spectra of Minerals and Related Inorganic Compounds, The Butterworth Group, England..

Gupta, M, Venkatesh, A.S. and Mandre, N.R. (2012). Selective Flocculation of Low-Grade Iron Ore Slimes. SGAT Bull., v.13(2), pp.123-128.

Indian Mineral Year Book, Indian Bureau of Mines, Nagpur, (2012).

Jena, M.S., Mohanty, J.K., Venugopal, R. and Mandre, N.R. (2016) Characterization of low grade PGE ores of Boula-Nuasahi Area, Odisha, India and implication on beneficiation, Ore Geol. Rev., v.72, pp.629.

Jena, M.S., Sahu, P., Dash, P. and Mohanty, J.K. (2013) Beneficiation of limestone plant rejects for value addition. Jour, Hazardous Materials, v.262, pp.218.

Jena, M.S., Sahu, P., Pradhan, S.S., Mishra, S., Priyadarsini, A., Mohanty, J.K., Tripathy, H.K. and Mohanty, J.N. (2015) Beneficiation of banded hematite quartzite rejects for value addition, Annual Technical Journal of The Institute of Engineers (India), Odisha State Centre, v.56, pp.246.

Mackenzie, R.C. and Berggren, G. (1970) 1st Edition, Differential Thermal Analysis 1, Academic Press, London and New York, pp.271.

Majumder, T., Chakraborty, K.L. (1979) Petrography and petrology of the Precambrian Banded Iron Formation of Orissa, India and reformation of the bands. Sediment. Geol., v.22, pp.243–265.

Mohanty, J.K., Jena, M.S. and Paul, A.K. (2012) Integrated Mineralogical Characterisation of Banded Iron Ores of Orissa and Its Implications on Beneficiation, Jour. Minerals and Materials Characterization and Engineering, v.11, pp.1133.

Mohanty, S., Das, B. and Mishra, B.K. (2011) A preliminary investigation into magnetic separation process using CFD. Minerals Engg., v.24, pp.1651.

Mohapatra, B. K., Singh, P. P., Mishra, P. and Mahanta, K (2008): Detrital iron-ore deposits in the Iron Ore Group of rocks, northern Orissa, eastern India. Australian Jour. Earth Sci., v.55(8), pp.1139-1152.

Mowla, D., Karimi, G. and Ostadnezhad, K. (2008) Removal of hematite from silica sand ore by reverse flotation techniques. Separation and Purification Technology, v.58, pp.419.

O'Connor, W.K. and Dahlin, D.C. (1991) Ore mineralogy and physical characteristics of the Sheep Creek prospect, north-central Alaska Range, Ore Geol. Review.s, v.6, pp.153.

Panda, L., Das, B., Rao, D.S., and Mishra, B.K. (2011) Selective í»occulation of banded hematite Quartzite (BHQ) ores, The Open Mineral Processing Jour., v.4, pp.45.

Petruk, W. and Hughson, M.R. (1977) Image Analysis Evaluation of the Effect of Grinding Media on Selective Flotation of two Zinc–Lead–Copper Ores, CIM Bull.-70, v.782, pp.128.

Pradip, (1994) Beneí»ciation of alumina rich Indian iron ore slimes, Metals, Materials and Processes, v.6, pp.170.

Prasad, J., Venkatesh, A.S., Sahoo, P.R., Singh, S and Sylvestre K. N. (2017) Geological Controls on High-Grade Iron Ores from KiriburuMeghahatuburu Iron Ore Deposit, Singhbhum-Orissa Craton, Eastern India. Minerals. v.7(10), pp.197. DOI.10.3390/min7100197.

Roy, B. (2010) Utilization of India's iron ore resources - Present situation and future possibilities, [in] Proceeding of the IX International Seminar on Mineral Processing Technology (MPT-2010), Jamshedpur, pp.535.

Roy, S. (2009) Recovery Improvement of Fine Iron Ore Particles by Multi Gravity Separation, The Open Mineral Processing Journal., v.2, pp.17.

Roy, S. and Das, A. (2008) Characterization and processing of low grade iron ore slime from Jilling area of India, Mineral Processing and Extractive Metallurgy Rev., v.29, pp.213.

Roy, S. and Venkatesh. A. S. (2009a). Banded Iron Formation to Blue Dust: Mineralogical and Geochemical constraints from the Precambrian JillingLangalata Deposits, Eastern Indian Craton, Applied Earth Science (Trans. Inst. Min. Metall. B), v.118(3-4), pp.178-188.

Roy, S. and Venkatesh, A.S. (2009b) Mineralogy and geochemistry of banded iron formation and iron ores from eastern India with implications on their genesis. Jour. Earth System Sci., v.118 (6), pp.619-641.

Roy, S., Das, A. and Venkatesh, A.S. (2007) Characterization of Iron Ore from the Jilling Area of Eastern India with a view to Beneficiation, In. Iron Ore Conference, Perth, 20-22 August, pp.1-8.

Roy, S., Das, A. and Venkatesh, A.S. (2008) A comparative mineralogical and geochemical characterization of iron ores from two Indian Precambrian deposits and Krivoy rog deposit, Ukraine: implications for the upgrading of lean grade ore, Applied Earth Science: IMM Trans., Section B, v.117(3), pp.125-147.

Russell, J.D., Parfitt, R.L., Fraser, A.R. and Farmer, V.C. (1974) Surface structures of gibbsite goethite and phosphated goethite, Nature, v.248, pp.220.

Sahoo, H., Kar, B., Rath, S.S., Rao, D.S. and Das, B. (2014) Processing of banded magnetite quartzite (BMQ) ore using flotation techniques, Powder Technology, v.256, pp.285.

Salama, W., Aref, M.El. and Gaupp, R. (2015) Spectroscopic characterization of iron ores formed in different geological environments using FTIR, XPS, Mossbauer spectroscopy and thermo-analyses, Spectrochimica Acta Part A: Molecular and Biomolecular Spectroscopy, v.136, pp.1816.

Schmitt, J. and Flemming, H.C. (1998) FTIR-spectroscopy in microbial and material analysis, Int. Biodeteriorat. Biodegradat., v.41, pp.l.

Schwertmann, U. and Cornell, R.M. (2006) The Iron Oxides-Structure, Properties, Reactions, Occurrences and Uses, 2nd Edition. Weinheim, Wiley-VCH Verlag GmbH & Co.

Singh, R. and Mehrotra, S.P. (2007) Beneficiation of iron ores for iron and steel making, Steel Tech., v.1, pp.17.

Upadhyay, R. K., Asokan, S and Venkatesh, A. S., (2011). Mode of occurrence of phosphorous in iron ores of eastern limb, Bonai synclinorium, eastern India. Jour. Geol. Soc. India, v.77(6), pp.549-556.

Upadhyay, R.K., Venkatesh, A.S. and Roy, S. (2010) Mineralogical Characteristics of Iron Ores in Joda and Khondbond Areas in Eastern India with Implications on Beneficiation. Resour. Geol., v.60(2), pp.203211.

Upadhyay, R.K., Roy, S., Venkatesh, A.S., Rao, M.V.S. and Banerjee, P.K. (2009) Relevance of geological aspects and ore mineralogy in selecting beneficiation methods for processing of eastern Indian iron ores, Miner Process Extr. M. (Trans. Inst. Min Metall. C), v.118 (1), pp.49-59.

Upadhyay, R.K., and Venkatesh, A.S., (2006). Current strategies and future challenges on exploration, beneficiation and value addition of iron ore resources with special emphasis on iron ores from eastern India. Applied Earth Science (Trans. Inst. Min. Metall. B), v.115(4), pp.187-195.

Vempati, R.K., Loeppert, R.H., Sittertz-bhatkar, H. and Burghardt, R.C. (1990) Infrared vibrations of hematite formed from aqueous- and dry-thermal incubation of Si-containing ferrihydrite clays, Clay Miner., v.38(3), pp.294.

Vidyadhar, A., Singh, A.K., Srivastava, A., Nayak, B., Rao, K.V. and Das, A. (2010) Beneficiation of banded hematite quartzite from meghataburu mine, eastern India. In: Proceedings of the XI International Seminar on Mineral Processing Technology (MPT-2010), Jamshedpur, pp.583.

Wendlandt, W.Wm. (1986) Thermal Analysis, 3rd Edition, John Wiley & Sons, Incorporated, Texas, USA.

Yuhua, W. and Jianwei, R. (2005) The í»otation of quartz from iron minerals with a combined quaternary ammonium salt. Internat. Jour. Mineral Processing, v.77, pp.116.

Zhang, W., Honaker, R., Li, Y. and Chen, J. (2014). The importance of mechanical scrubbing in magnetite-concentrate reverse-flotation, Minerals Engg., v.69, pp.133.

Similar Articles

1 2 3 4 5 6 7 8 9 10 > >> 

You may also start an advanced similarity search for this article.